The Waterbox is my nickname for an external water-cooling apparatus I created over the first half of 2004. Intending to watercool my computer so that I could overclock it further, I designed the Waterbox as an attachment to sit below my current case, which was acrylic (Plexiglas). So, in order to maintain the theme, I had to learn how to handle acrylic.
The basic components going into this project are:
- A piece of acrylic (cut into 7 sections)
- An Eheim 1250 pump
- A BlackIce Extreme Chrome radiator
- Three Y.S. Tech 120×120x38mm fans (thicker and more powerful than most 120mm fans)
- 7-12VDC, max 2800 RPM @ 125.5 CFM / 7.92W / 45.0dB
- Some acrylic adhesive
- Plenty of Plumber’s Goop
- ClearFlex tubing (which connects to a Maze4 waterblock up in the computer)
I also designed a pretty ideal layout for the Waterbox. In the back, there’s a large reservoir. The reservoir is separated by an inner partitioning wall which has two holes in it. One is the inlet for the water. The other is the outlet to the pump. It’s designed so that the pump butts right up against the partitioning wall, saving space and the complication of a short run of tubing. This also has the benefit of giving the pump as much water as it wants, since there’s no restriction ahead of it.
The pump itself, in addition to fitting into the inner wall, is attached to the bottom of the Waterbox by four rubber-insulated bolts. This is to hopefully minimize some of the vibration from the pump. To the front of the pump are two of the 120mm fans, mounted to the sides and both blowing outwards. And at the very front of the Waterbox is the radiator, with the third fan just behind it in a pull-configuration. This brings fresh air in through the radiator, providing maximum cooling to the water inside. The two side fans maintain a negative pressure which should provide a bit of extra vacuum to the intake fan. The whole configuration should change the air in the Waterbox very rapidly, and provide a bit of passive cooling to the pump as a side effect.
Water pumped by the pump goes straight up, through the top of the Waterbox and the bottom of the computer, straight to the waterblock on the CPU and back down. It then goes to the radiator to cool it, and is dumped back into the reservoir until it is needed again. It’s a simple pump -> CPU -> radiator -> reservoir -> pump configuration.
